The Experiment
The table below lists
the test walls, the materials used, and
the motivation for the choice. Some of
the ten wall test panel assemblies have
been chosen to represent conventional
construction practices from the past 40
years while others are designed to
investigate the role of specific
assembly layers, and to test possible
solutions.
| Assembly
Name |
Motivation |
Wall
|
Description |
 |
Early
2x4
(R-8 kraft paper) |
Typical of 1960s
(before major problems) |
E1
W1
N1
S1 |
1/2”
drywall with paint
kraft paper, face stapled
R-8 fiberglass batt
2x4 KD
wood frame
3/8” plywood
single 30 minute paper
3/4” stucco
(3D view) |
|
Energy Efficient
(air-tight, 6 mil poly) |
Typical of 1980s
& 90s
(beginning of problems) |
E2
W2
N2
S2
|
1/2”
drywall with paint
6 mil poly, sealed
R-20 fiberglass batt
2x6 KD
wood frame
1/2”
OSB
single 30 minute paper
3/4” stucco
(3D view) |
|
Energy Efficient
(air-tight drywall, no poly) |
Similar to 1980s
& 90s
but latex paint vapor barrier
(role of the vapor barrier) |
E3
W3
N3
S3
|
1/2”
drywall with paint
R-20 fiberglass batt
2x6 KD
wood frame
1/2”
OSB
single 30 minute paper
3/4” stucco
(3D view) |
|
Energy Efficient
(6 mil poly, 3/4“ cavity) |
Modern rainscreen
wall
incorporating ventilated
3/4”
cavity
(current solution) |
E5
W5
|
1/2”
drywall with paint
6 mil poly, sealed
R-20 fiberglass batt
2x6 KD
wood frame
1/2”
OSB
double 30 minute paper
3/4” cavity w/ backer board
3/4” stucco
(3D view) |
|
Energy Efficient
(no poly,
SBPO) |
Modern wall
incorporating
drainage space in
lieu of
3/4” cavity
(alternate drain systems) |
E4
W4
N4
S4
|
1/2”
drywall with paint
R-20 fiberglass batt
2x6 KD
wood frame
1/2”
OSB
Corrugated
SBPO
3/4” stucco
(3D view) |
|
Energy Efficient
(no poly, 3/4“ cavity) |
Rainscreen wall
with
latex paint vapor control
(role of poly) |
E6
W6
|
1/2”
drywall with paint
R-20 fiberglass batt
2x6 KD
wood frame
1/2”
OSB
double 30 minute paper
3/4” cavity w/ backer board
3/4” stucco
(3D view) |
|
Fiber Cement Board, Strapped
(no poly, 3/4” cavity) |
As stucco
rainscreen wall
but with no poly |
N5
S5
|
1/2”
drywall with paint
R-20 fiberglass batt
2x6 KD
wood frame
1/2“
OSB
SBPO
3/4” cavity
Fiber Cement Board (back primed)
(3D view) |
|
Fiber Cement Board, Direct
(no poly, direct applied) |
As stucco drained
wall
but with no poly |
N6
S6
|
1/2”
drywall with paint
R-20 fiberglass batt
2x6 KD
wood frame
1/2“
OSB
SBPO
Fiber Cement Board (back primed)
(3D view) |
|
|
(no poly,
OSB, XPS insulation) |
Drained stucco
wall
with exterior insulation
and
wood sheathing. |
E7
W7
|
1/2”
drywall with paint
R-20 fiberglass batt
2x6 KD
wood frame
1/2”
OSB
Corrugated
SBPO
1” XPS
3/4” stucco
(3D view) |
|
Exterior
Insulated
(no poly, no
OSB, XPS insulation) |
Drained stucco
wall
on exterior insulation,
no wood
sheathing |
N7
S7
|
1/2”
drywall with paint
R-20 fiberglass batt
2x6 KD
wood frame
1” XPS
Corrugated
SBPO
3/4” stucco
(3D view) |
Monitoring of the test
walls started on November 7, 2005 at the
beginning of the cool and wet period in
the region. The performance of the
systems will be tracked. Depending on
the results, intentional and
well-defined leaks may be added to the
walls through a wall wetting system
incorporated into the test panels during
their construction.
The facility contains
6 roof test bays. Three test roofs will
be monitored: one typical ventilated
attic and two unvented cathedralized
attics with spray foam. The goal of this
part of the research program is to
demonstrate the performance of
cathedralized attics in this climate
zone versus ventilated attics.
| Assembly
Name |
Motivation |
Roof
|
Description |
|
| Standard attic |
Typical
construction |
RN1
RS1 |
1/2”
drywall with paint
6 mil polyethylene
truss
R-40 fiberglass batt
ventilated attic space
1/2”
OSB
building paper
composition shingles |
|
Cathedralized
attic
with spray foam |
Demonstrate
performance
of
open cell spray
foam in unvented roofs |
RN3
RS3
|
1/2”
drywall with paint
truss
attic space
7-10” 0.5 pcf spray foam
1/2”
OSB
building paper
composition shingles |
|
As above, but
with
latex paint vapor
retarder |
Investigate role
of vapor retarder |
RN2
RS2
|
1/2”
drywall with paint
truss attic space
latex paint
7-10” 0.5 pcf spray foam
1/2”
OSB
building paper
composition shingles |
Progress reports will
be prepared at least twice per year, but
BSI will collect and review data
more often. |